A Haber-Bosch facility is evaluating two possible operating pressures for ammonia production at 500K: 100atm and 200atm. The feed stream enters each reactor with the stoichiometric ratio of 1mol N2 : 3mol H2 and negligible NH3. At 500K, the equilibrium constant for the reaction
N2(g)+3H2(g)↔2NH3(g)
is Kp=4.34×10−3. Assume ideal-gas behavior and that the total pressure inside the reactor equals the chosen operating pressure throughout.
The estimated additional compression cost is 0.15 energy units per mole of gas per atmosphere above 100atm.
Use the information provided to analyze the two pressure options.
(a) Determine the equilibrium mole fraction of NH3 when the total pressure is 200atm.
(b) Repeat the calculation in part (a) for a total pressure of 100atm.
(c) For each pressure, calculate the number of moles of NH3 produced per mole of N2 fed and the corresponding compression cost per mole of NH3 formed (assume the feed is compressed from 1atm to the reactor pressure).
(d) Based on your results, recommend which operating pressure offers the better economic trade-off between equilibrium yield and compression cost. Support your recommendation with quantitative reasoning.