A product engineer is tasked with selecting a solid material to fabricate the blades…

CHEMISTRY · Multi-part · AP · Chemistry · Properties of Substances and Mixtures · Properties of Substances and Mixtures

Problem

A product engineer is tasked with selecting a solid material to fabricate the blades of a household food processor. The blades must simultaneously (1) maintain a sharp cutting edge over repeated use, (2) resist corrosion when exposed to acidic foods, (3) avoid imparting metallic flavors, and (4) be manufactured at moderate cost. Four candidate solids are under consideration: • 440C martensitic stainless steel (metallic solid with high carbon content) • Sintered silicon nitride, Si3N4 (covalent network solid) • Cellulose-based bioplastic (molecular solid) • Sodium chloride single crystal (ionic solid) Relevant measured data supplied by the manufacturer are summarized in the table below.
Property440C StainlessSi3N4Cellulose BioplasticNaCl Single Crystal
Vickers hardness (MPa)76015503520
Density (g·cm⁻³)7.73.21.32.2
Thermal conductivity (W·m⁻¹·K⁻¹)24300.266.7
Estimated raw material cost (USD·kg⁻¹)4.8463.10.4
Electrical conductivityExcellentInsulatorInsulatorInsulator
Chemical resistance to 1 M HClVery goodExcellentPoorDissolves
Assume typical kitchen operating temperatures do not exceed 80 °C. Answer the following questions. (a) Describe which two properties from the table are the most critical for maintaining a sharp cutting edge and resisting corrosion in this application. Justify your selections. (b) Identify the single best material for the blades and fully justify your choice using specific evidence from the data. (c) Rank the remaining three materials from most to least suitable. For each material, explain the primary factor that limits its usefulness for food-processor blades. (d) Suppose the manufacturing budget is unexpectedly reduced by 50 %. Propose one cost-saving modification (material substitution or processing change) that would still meet the functional requirements, and defend your proposal.

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