An aerospace component made of aluminum is to be protected by a uniform layer of…

CHEMISTRY · Multi-part · AP · Chemistry · Thermodynamics and Electrochemistry · Thermodynamics and Electrochemistry

Problem

An aerospace component made of aluminum is to be protected by a uniform layer of nickel applied through electroplating. The component’s surface can be approximated as a single smooth cylinder that is 25.0 cm25.0\,\text{cm} long with a diameter of 4.00 cm4.00\,\text{cm}. All external surfaces (including the two circular ends) must be coated. A power supply is limited to delivering a steady current of 5.00 A5.00\,\text{A}. To meet production scheduling, the plating step cannot exceed 1.50 h1.50\,\text{h}. Nickel deposits from Ni2+\text{Ni}^{2+} ions. Relevant data: density of nickel = 8.90 g cm−38.90\,\text{g}\,\text{cm}^{-3}; atomic mass of Ni = 58.7 g mol−158.7\,\text{g}\,\text{mol}^{-1}. (a) Determine the maximum uniform nickel thickness (in micrometres) that can be achieved on the component within the specified time and current limits. (b) If the design specification requires a minimum thickness of 4.5 μm4.5\,\mu\text{m}, evaluate whether the current power-supply constraint is sufficient. Support your answer with calculations or reasoning.

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